Guided intake, no scanner required.
Answer structured questions about your arch type, daily routine, pain zones, and shoe type. The system infers the right parameters — no calipers or photographs needed.
Features
Every parameter a podiatrist would ask for.
Ergono3D starts with an expert-designed base insole shell, then adds the same vocabulary used in a real orthotic prescription — heel cups, skives, posting, flanges, rockers — plus a lattice engine tuned for TPU printing.
Core capabilities
Three systems, one workflow.
Guided profiling, precision parametrics, and print-ready STL output — each can be used independently, but together they eliminate the CAD-scan-cleanup loop that slows every clinic, lab, and maker.
Precision inputs, clinical vocabulary.
Every variable — heel cup, skive, post, arch, flange — is a named, bounded numeric input. Enter a value, the geometry recalculates. No CAD knowledge required.
Print-ready STL, ready to slice.
Every generation produces a validated, manifold mesh pre-oriented for a heated bed — packaged with a slicer profile matched to your TPU durometer.
01 · Profile
Guided intake. No scanner, no calipers.
Answer structured questions about your daily routine, arch type, pain zones, activities, and shoe type. The system infers the right parameters from your answers — no photographs or printable guides required.
STEP 01 · basic profileroutine • arch •
wear
STEP 02 · symptoms & activitiespain zones
• priority
02 · Parametrics
Inputs that speak podiatry.
Every parameter maps directly to a term you'd find on a written prescription. Enter a value, the geometry recalculates instantly — no re-meshing, no base last recomputation.
PARAMETRIC · per-foot inputs
gen_2609
heel_cup: 8 mm
skive: 2mm
- · Heel cup depth — per foot, left and right independently
- · Skive medial / lateral, per foot
- · Posting forefoot and rearfoot, varus / valgus
- · Arch height and length as a percentage of foot length
- · Flange medial and lateral side-wall height
- · Met pad — toggle on or off per foot
03 · Lattice
Zoned stiffness in a single print.
Ergono3D's solver varies gyroid cell density smoothly across the insole so different regions hit different feel targets in the finished insole — the printed TPU shell plus the top cover layer.
forefoot_zonePropulsive
rebound; usually softer for sprint, stiffer for clinical.TPU + cover 55A — 72A eq.
midfoot_zoneArch support
band; typically the stiffest region.TPU + cover 70A —
88A eq.
heel_zoneImpact
absorption; rebound controlled by cell size.TPU +
cover 55A — 78A eq.
TPU SHELL · top cover ready
gyroid_28%
cell: 3.4 mm
mass: 86 g
04 · Iterate
Refine your fit in seconds.
Adjust a single parameter, hit Auto-Update, and a new print-ready STL is generated alongside your previous version. Every change is versioned — nothing is overwritten.
FOREFOOT · MIDFOOT · REARFOOTper-zone inputs,
left & right independently
AUTO-UPDATE · 3D live previewmodel saved
automatically on every iteration
Export
STL — validated, every time.
Validated mesh topology. Manifold. No self-intersections. Pre-oriented for a heated bed. Packaged with a slicer profile matched to the material you picked.
SCALE · L / H / Wfinal check before
export
DASHBOARD · versioned runsevery generation
saved
STL — print-ready
Binary STL, validated watertight and manifold. Pre-oriented for a heated bed with no manual fixing required.
Bambu · Prusa · Ultimaker
Slicer profiles tuned for each printer family + material combination. Dialed-in first-layer and flow.
Every generation saved
Every tweak produces a versioned artifact with a diff view against the previous generation.
Clinic & lab workspaces
Share a patient project across clinicians, tag prescription versions, export audit logs.
Materials
Tuned for the TPU family.
We recommend three TPU durometers depending on application. All three have validated print profiles in the app.
Softest. Comfort-first insoles.
High rebound, low hardness. Best for daily-wear orthotics where cushion outranks energy return.
The default. Most clinical cases.
A versatile midpoint — enough stiffness for posting, enough give for all-day wear.
Stiffest. Sport insoles.
Used for racing flats and track spikes where energy return is the priority.
See the pricing
Start generating.
Cancel anytime.
Starter plan from AU$70 for ten generations across three months. No card required for preview plan.